Manufacturer Tool

How many active work orders are one supplier away from stopping?

Single-source components are hidden landmines in your production schedule. Map your exposure — before a supplier misses.

Your production profile

Active work orders / month90

10500

% components single-sourced35%

590

Lead time buffer above supplier LT (days)8d

030

Average work order value ($K)$18K

2500

Line stoppage cost per hour ($)$4,200

50012000

Live work order map

90 of 90 shown

■ Vulnerable — 22■ At-risk — 9■ Safe — 59

Manageable

Vulnerability Score

2.7/10

Vulnerable WOs

Safe — no single-source dependency59 WOs

At-risk — buffer provides some cover9 WOs

Vulnerable — one late PO = stopped22 WOs

Revenue at risk from vulnerable work orders

$396K

Stoppage cost if 40% of vulnerable WOs are hit

$203K

Total monthly exposure (conservative estimate)

$342K

Aztela monitors your live BOM against supplier PO status in real time.

When a single-source component shows delay risk, your most vulnerable work orders are flagged 7–14 days before impact — not after the line stops.