Manufacturer Tool

How many active work orders are one supplier away from stopping?

Single-source components are hidden landmines in your production schedule. Map your exposure — before a supplier misses.

Your production profile

Active work orders / month150

101000

% components single-sourced35%

590

Lead time buffer above supplier LT (days)8d

030

Average work order value ($K)$35K

2500

Line stoppage cost per hour ($)$6,500

50020000

Live work order map

120 of 150 shown

■ Vulnerable — 38■ At-risk — 15■ Safe — 97

Manageable

Vulnerability Score

2.7/10

Vulnerable WOs

Safe — no single-source dependency97 WOs

At-risk — buffer provides some cover15 WOs

Vulnerable — one late PO = stopped38 WOs

Revenue at risk from vulnerable work orders

$1.3M

25% of active WOs are one late PO away from stopping

Stoppage cost if 40% of vulnerable WOs are hit

$543K

based on 6,500/hr × avg 5.5 hrs per event

Total monthly exposure (conservative estimate)

$1.0M

19.2% of monthly production value

Aztela monitors your live BOM against supplier PO status in real time.

When a single-source component shows delay risk, your most vulnerable work orders are flagged 7–14 days before impact — not after the line stops.